Reupholster a tufted ottoman

I tackled my first re-upholstery job with this Wingback Chair last year.  It turned out to be a lot easier than it looked, but also incredibly time consuming.  When I reupholstered the ottoman to go with it, I ran out of steam in taking pictures and documenting the process– I was so ready to just be done with it.

So, I actually tackled another ottoman (with tufting) and took more pictures this time.

For the list of what you’ll need, see my Wingback Chair tutorial, we’ll be using all the same things, PLUS

  • Embroidery thread
  • Upholstery needle (much longer than standard needles)

What to do:

1. If your ottoman has removable legs (like mine, twist them off)

2. Flip the ottoman so the underside is facing up.

2. With your screwdriver (or other small, flat object to pry out staples), remove all the staples holding the black mesh covering.

3. You’ll likely find piping next, remove that as well.  In fact, remove all the staples you see.  And just keep doing that.  This is the hardest part of the process, I promise!

4. Pull the bottom fabric backwards towards the top of the ottoman to see the staples hidden underneath it. (The picture does a much better job of showing what I mean).

5. Keep removing staples until the whole piece is naked.

6. Use the original fabric pieces to trace your new fabric.

7. Start by putting the top piece on and stapling it back in place.  Use the reverse direction that you took things off to put them back on.

8. Take out the old piping from the old fabric and sew it into the new fabric.  Using the old piping innards makes it really easy– no measurements.

8. But before you put the lower piece of fabric (that goes all the way around your ottoman and has a seam), sew the seam and then slide the fabric on inside out starting at the top of the ottoman.  We’re recreating those hidden staples.  Once you get the fabric in place and staple it down, you can flip the fabric over itself, stretch it down to the bottom of the ottoman and staple it down completely.

9. Now that you have all the fabric on you can start on the tufting piece.  I chose to reuse the buttons my ottoman came with and just cut out small circles (about twice as big of my button) of my fabric.  Then I placed the button in the middle of the fabric and hand stitched the fabric around it at the back.  You can buy new buttons, OR you can buy a kit to create your own buttons.  I didn’t want to spend the money, so I just DIYed them to work.

10. Using the long upholstering needle and embroidery thread, pull the button through the hole and hold it taut.  Then, with your other hand, staple twice.  Then, pull the thread over the staples in the opposite direction and staple once more.

11.  Once you’re done with the buttons, staple the black mesh back on and screw the legs on.

Ta da!

And here is a view of the top with the tufting.

Have you been working on any upholstery projects lately?  I’d love to see your pictures!

How to reupholster a wingback chair

Welcome!  If you’re coming from Daily Do It Yourself today, I’m so glad you’re here!

Disclaimer: I’d never reupholstered anything before this chair, but I had the gumption to take on the project anyway.  There is not a lot of extraordinary skill involved, just patience and determination.  Nothing difficult, just a little time consuming.  But, the recognition at the end (when people comment that the job looks professional) is worth the effort.  Go for it!

Here’s what you need to get started:
*Wingback chair
*Fabric to recover with (Fantastic chart for how much fabric you’ll need HERE from All Things Thrifty)
*A screwdriver with the thinnest edge you can find (you will be using this to pry out the millions of staples)
*Gloves (I went rebel and didn’t wear any, but my hands almost revolted on me)
*A sheet or blanket to lay on the ground (you’d be surprised at the amount of dirt & stuffing dust, seriously)
*A sewing machine (although you’ll probably only need this for sewing piping and the cushion)
*Stapler (electric preferably, and also one that actually works–trust me, it’s worth it)
*A hammer
*A container to hold removed staples

Upholstered chairs are built like an onion.  One piece at a time.  I was surprised when I heard there was very little sewing involved.  It’s true, except for the cushion and the piping.

**After each piece is taken off, label it with its location and number.  The pieces go on in the same order they came off, and while this step seems lame, it’s actually really important to keep them organized**

Here’s what I started with:

Lay down the sheet, and turn the chair so the legs are in the air.  Start by removing the staples from the black piece on the bottom of the chair (usually a black-mesh material).  Remove every staple you see.

This is the most tedious and heartbreaking part of the process.  Don’t get discouraged.  It doesn’t look like you’ve done much, but the staples on the bottom and back took me the longest.

Remove cardboard and piping (if you have it).  Then put the chair back upright.  The next piece is the back.

The best way I can explain it is to use your screwdriver between the edge of the fabrics (on the sides) and pry the tack board from the chair.  The tack board looks like a long strip of metal with teeth on it.

I stole this picture from The Creative Maven who has a great tutorial (that I referred to) on recovering a wingback chair HERE

The top and top edge will probably have what others have lovingly referred to as “sharp metal teeth” (**I just learned that it’s called Ply Grip).  The fabric is folded into them.  Pull it out and pry the metal teeth down.  Just be careful not to injure yourself.  The teeth are sharp.  Sharp metal teeth close-up.

Continue working on the layers you can see.  Take out all the staples you see along the way.

Now you’re going to work on removing the sides.  Those sharp metal teeth will also be on the top part of the sides.  You’re likely to find cardboard strips in the other places (down the side and under the armrest).  Try to keep these pieces together once you remove them.

You’ll find stuffing, most likely also stapled to the frame.  That will be a headache, but remove it anyway.  Label which side it goes to.

Note:  The sharp teeth strips will need to be removed to get to the under layers of the fabric (and piping).  Keep in mind the order they are layered on.  And when you remove the sharp teeth, try to keep in mind that you can reuse them, so try to keep them intact.  Label and put aside.

Then you can take off the decorative thing from the arm rests.  Mine were literally nailed in.  Use your screwdriver to pry them off.  Or a hammer, if that’s easier.

Do the same to the other side.  Then remove the armrest fabric pieces (mine were attached/sewn to the inside sides.)

If you haven’t already, remove the backrest and also the piece under the cushion over the seat.

Naked chair.  Take a breath, look at your handiwork.  Then get back to work.  It’s not going to recover itself.

Lay out your fabric pieces (see my labels?) and cut out your new pieces.  Keep the old with the new for the time being (that way if you have any questions you can refer to it for placement.)  If any of the pieces are sewn, use a seam ripper to take them apart to cut new fabric and just re-sew them like the original.

Pull out the cord from the old piping and sew new piping the same length.  Best tutorial for sewing piping.

If any of the pieces are sewn, do this now.

Start with the last piece you took off.  Presumably the piece under the cushion.  Staple one side and then pull the other sides tight.  Tight enough to keep the fabric taut, but not so tight the fabric will rip.

Then the armrest/inside side pieces (which were sewn together on mine).  Then the backrest.

Then the piping on the outside sides.

Now comes the tricky stuff.  All I can really say here is if you watched how it was assembled as you were taking pieces off, then you’ll be fine.  The sides were a little tricky for me, especially around the armrest curve.  Use the cardboard pieces for an even edge.  Lay the fabric (upside down over the armrest) and place the cardboard on the underside up next to the piping (see below).  The cardboard ends where those awesome metal teeth begin.

Add back on the decorative armrest things.  I hated this step.  I couldn’t get nails to go in straight.  Do the best you can to attach them.

Then attach the back piece.  Start with the fabric at the top held in with the metal teeth.  Then work about the tack board sides.  This piece was the hardest for me.  It takes a bit of time to get everything tight, but you’re in the home stretch!  Then flip the chair over and put on the bottom trim and that lovely black mesh piece and you’re done!  ***Check out this tutorial HERE by Sarah at Three Boys about how to tuck fabric into those scary metal teeth/Ply Grip/Curve Ease.

Ta da!

And I’m not going to go into great detail on the ottoman, because once you reupholster the chair, the ottoman is a piece of cake.  Although mine involved more sewing.  Just start from the bottom and work your way until the piece is again naked.  Then recreate it.  Also, you can check out my post on How to Reupholster a Tufted Ottoman.

I’m linking up with Thrifty Decor Chick‘s February Before & After Party.

And Primitive & Proper‘s Piece of Work Wednesday (POWW).